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AC Drainage Problem - passenger foot well

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14K views 11 replies 7 participants last post by  OldGASaabGuy  
#1 ·
Hi - I have a 2005 Saab 9-3 and am having what I believe to be an AC drainage problem - the passenger foot well and underneath the passenger seat get soaked while running my AC. The driver side is completely dry. There is one spot where water drips to the ground below the right side of the car with the AC on (approximately below the passenger foot well). I have already cleaned out the drain below the air filter and the "like" drain on the other side and just replaced the cabin air filter - so I'm nearly certain no rain is intruding from the cabin filter manifold/blower area. The hard white plastic AC manifold between the center console and the blower has some foam attached that is soaking wet and appears to be draining along the left edge of the passenger foot well slope to the bottom of the passenger foot well.

Having read some forums it looks like my AC drain line is clogged and must be accessed through the fire wall and cleaned with a coat hanger? Is there any other way to clean it without removing the firewall - ie accessing from below car or pulling up carpet? Is there only one AC drain line this could be? What does the drain tube look like? The reason I'm asking is that it looks really difficult to get to the firewall area that I've seen talked about and there is about a 6" x 12" plate bolted to the fire wall that looks like it has to be removed at great difficulty to get to where I've read the drain starts.

I had to replace the blower motor resistor and clean the blower motor several weeks back due to water intrusion so I'm hoping to fix this before the issue occurs again. Any help is greatly appreciated. Thanks.
 
#2 ·
So, to confirm.....you think it is the AC drain? You get water in the footwell when it hasn't rained or washed the car? Because the deteriorating foam on the cabin air filter housing is 100% guaranteed to happen to all of us. Pulling the housing, cleaning off the bad foam, and either using weather stripping or silicone caulking it to the firewall should be done by everyone and will stop water intrusion that kills blower motors and fan speed controllers/resistors. Do this before messing with anything AC related.
 
#4 ·
When my blower motor resistor failed several weeks back, I pulled off the cabin filter housing and redid the silicone...its possible that I didn't get a good seal but I put a lot on there. I am almost certain it is AC related as there was no rain recently and a lot of water suddenly appeared after running my AC for about 45 minutes on two different days. It may be worthwhile to retry the silicone before tearing the firewall apart. What do you think?


So, to confirm.....you think it is the AC drain? You get water in the footwell when it hasn't rained or washed the car? Because the deteriorating foam on the cabin air filter housing is 100% guaranteed to happen to all of us. Pulling the housing, cleaning off the bad foam, and either using weather stripping or silicone caulking it to the firewall should be done by everyone and will stop water intrusion that kills blower motors and fan speed controllers/resistors. Do this before messing with anything AC related.
 
#3 ·
I thought it might be my drain too, so I took a pitcher of water and filled up the hole and it wasn't clogged. Then I replaced the entire white assembly and cleaned off the old foam like Diggs suggested in the previous post. Then for good measure I got one of those rain guards for the cabin filter that go on top.
 
#5 ·
There should be a drain line visible on engine side of firewall where the AC evaporator is. Like is used for clearing sunroof drains, a piece of the plastic line used on grass string trimmers should be able to clear the clog point.

You might have to remove turbo heat shield to get better access.

Look on engine side of firewall about here about 12 inches down:

Image
 
#8 ·
I own a 2006 Saab 9-3 sports sedan 2.0T. I'm curious what your final fix was?

I had the same pooling and knew it was AC and not the cabin air filter since there was no rain or outside water involved. I took trimmer line and cleaned the AC drain tube identified above and in a YouTube video I found. I folded the trimmer line in half to make sure I got it well up the tube. I also took the plastic off the passenger side footwell to access whatever is under the console and runs through the firewall.. When I turned the AC on, it is leaking from the white part (not sure what that AC part is) even though i cleaned the drain, twice! Just a constant drip, drip, drip. I now have a small plastic bowl there that collects the water, but it will fill up after only 30 minutes. Not a viable long-term solution.

Where's a good parts map for the 2006 Saab 9-3 2.0T?

Thanks for your help folks....
 
#12 ·
Ooops, thought you meant AC drain tube behind the turbo shield... The other drain is clear, were cleaned before I explored AC possibility when I also did the cabin filter fix (removed, cleaned, then put new foam seal + silicon). That's not the problem. I can see the leak dripping since I removed the left/console side plastic partition in the passenger footwell. It may be evaporation, not clogged drains, or something else. I have a plastic bowl sitting beneath the drip right now to catch water and it fills up quickly. In the YouTube video (
) a wet foam seal is noted to be indicative of a draining problem. Mine is dry. Trying to find out if anyone else has had this experience, what they did to fix? Im also trying to find a parts map for this area but don't see it in the regular AC parts map which just shows everything on the other side of the firewall.

I appreciate your helping me troubleshoot, Mimmi!