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2008 Rear Diffuser

31K views 63 replies 20 participants last post by  francis-4321  
#1 ·
Ok, so I'm finally going to do my first mod to my 2008 2.0T. Going to have a new exhaust put on the car probably next Saturday. I'm having a local guy I know who does excellent work put the exhaust on for me. I'm thnking 3" cat-back for now as I don't have the money for the 3" DP yet. So this will strictly be for aesthetics.

So, here is my issue. I went to my dealer and bought the Aero exhaust diffuser because I love the look of the dual outlets and want it to look stock. However, after looking at my current bumper my assumption of just swapping out the two pieces seems to have hit a road bump.

I didn't have a lot of time today to investigate, but it looks like the 2.0T bumper is one piece and I'll have to carefully cut out the area where the Aero diffuser will go.

Does anyone know if the stock 2.0T bumper actually is one piece and I'll have to cut out that part or is it riveted/screwed/clipped together for easy swappage?

Anyone have any experience with this?

On a side note, Stage 1 is next, but probably still a few months away unless money starts growing on trees. This modding stuff is going to get expensive but after reading everyone's comments from doing the different stages it'll be worth it. Not going to get too crazy, probably end it at Stage 3 and maybe lower it.

Thanks in advance and I'm looking forward to getting pictures up in the coming weeks to show you how it came out.
 
#51 ·
Sorry to bring this back to life but if i have an 08 car with no visible tailpipes how do i attach the twin exit diffuser ? I thought the blank peice thats on now would just unclip but its part of the bumper, if i cut it out i cant see how the new diffuser would attach as there would be no clips to hold it in place
 
#52 ·
Loko ... I no longer have the Saab but I think I can help. The diffuser fits over the rear bumper. You'll need to the rear bumper to match the round cutouts in the diffuser. You can use an exacto blade for this. The bottom of the diffuser has holes which match up with holes in the rear bumper. The upper half of the diffuser needs to be adhesed to the bumper. I would suggest the marine-grade Gorilla epoxy, which is made to hold even when wet. You'll want to use plastic or nylon bolts and nuts at the bottom. I'm assuming your UK winters have salty roads like we have in the Mid-Atlantic region of the US.
 
#53 ·
sorry to sound stupid but i,m still not getting this ;oops:;oops:;oops:

this is how the car looks now, blank diffuser section is attached to the bumper and cant be unclipped
Image


this is what i want to fit
Image


so are you saying the new part is glued over the top of the blank diffuser and i cut 2 holes in the old section to enable the tailpipes to stick through?
 
#59 ·
There's a bit more cutting than just the 2 exhaust holes, I did this on my '08 a couple of months back. You also have to cut out a portion in the existing bumper behind the red reflectors, and cut slots along the top for the locking tabs of the new diffuser to fit in. It's an intricate and tedious process of cut it and check it, cut it and check it. And an exacto knife is really not the best tool to use as its really tough plastic, and one slip and u get a booboo like dummy me. I used a dremel with a rasp bit.
 
#61 ·
I have Magnaflow 3" oval tips (with the Hirsch diffuser) on mine and I get complimented ALL the time on them!

See for yourself and tell me what you think?

That looks awesome. Making me wanna dish out for the Hirsch diffuser. I did a quick Photoshop of the 3" through the stock silver 2.0T bumper and it looked like it was missing a rear diffuser tbh. Not gonna even bother posting it.