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Hello!

I'm new to the forum, so would like to welcome all the people around here. I live in Cornwall and drive red P-reg 900S Vert. I've been browsing the forum for some time now, read lots of useful and less-useful posts. Now the time has come for me to write something. Sad is, that it's because my car broke down completely today. So here's my story...

About a month ago I had the clutch cable replaced by a Saab garage. No, not the dealer-one, private. I was unexpectedly forced to replace the cable after the old one broke on my way home from work on a nice sunny friday afternoon. I paid 90 quid to have it done (surprisingly on the same day), and I thought that my problem is gone. But in not more than two days I started to feel that there's something bad going on. Firstly I thought that the clutch itself is dying and starting to slip, because I had strange feeling of car losing the torque when driving (accelerating). Then after I went through lots of topics on the Forum, i realised that I have cracked bulkhead... Great!
I started to be suspicious about the garage that I had the cable replaced recently in. I know that the cable itself goes through the firewall and though that they've messed something up. Additionally, I started to hear a squeaking noise coming from the place where clutch is after I depressed the clutch pedal. Again after reading some posts, I gave myself and answer: this might be the throw-out bearing.

I went back to the Saab garage and had car re-checked but only thing I've heard was that the noise and bulkhead crack has nothing to do with the replaced cable, and fault must have existed before...
After making a phonecall I went to Falmouth on the same day to have the car inspected by a Saab dealer. I was expecting to be told something else than what they said. They stated that the car has got a cracked bulkhead. My reply was obvious and I kindly requested to have the car repaired as in my opinion this is a factory fault and it does affect driver's and passenger's safety. I was told straight away that I will not have it done for free, as Saab don't do it anymore. Instead I was given Saab's Customer Care telephone number and advised to give them a ring. I haven't called them until today, and I am going to do this after I finish writing this post.

A week after that I started to have problems with engaging gears. Sometimes everything was nice and smooth, and sometimes I could hardly get it engaged. I was going on holiday abroad in few days, so I left the car parked to rest for 1,5 week. After coming back from holiday car was still doing tricks to me, but I didn't have the feeling of car "floating" on the road when driving it (?strange?).

I tried different things to adjust the cable. Somehow I have a feeling now that auto-adjusting bit on the cable doesn't work as it should and that's why I started to have problems with the gearbox, because of a too low bite-point. Also I have noticed that there are some metallic shavings on the engine and the gearbox, but interesting is, that I don't know where they come from... (?)

Nevertheless I didn't think that things will go so wrong as they did today. On the way back from work changing gears started to be more and more troublesome and finally I could hardly set off. After I managed to get back home I left the car on the street and tomorrow a friend will have to give me a lift to work.

Does anyone have an idea what might have gone wrong and what to do? I am thinking about buing a new clutch and replacing it over the next weekend by myself. Problem is, that I am not sure whether this will be a proper solution. The bulkhead problem itself is a different matter now...
 

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If the clutch disc (the disc with the friction material) was worn when the cable broke, you may have literally torn thin pieces off the disc. When this happens, the clutch life is very short. I changed clutches in the fall of 2008, and it wasn't as bad as I thought. I took my time, since I had another car, and was done in around 20 hours. This included making an engine support beam, spraying ball joint studs and waiting overnight to break them lose; stuff like that. You should be able to change the clutch and throwout bearing for around $350 USD. If you have it done, add $1000 USD for labor. I bought a transmission jack for $100 and a few extra tools. But I was able to do it myself.

I can't be of any help with the firewall crack, sorry to say... Ron
 
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