| Saab 900 T16 Volvo 760 Intercooler installation guide | ||
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What you'll need: |
-Volvo 760 intercooler -Set of 9000 turbo pipes -Jubilee clips -Your existing 900 pipes -Garrett turbo charger |
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Remove bonnet Disconnect & remove battery Remove distirbutor Remove intercooler & pipework from vehicle. |
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Remove wastegate actuator & Rotate the compressor side housing on the turbo through 90 degrees. So the outlet points downwards. |
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| Mount intercooler on zip ties, to route pipework. | |
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Pipework as illustrated (from turbo) |
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| Pipework as illustrated (from turbo - IC inlet) | |
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 9000 pipe section 9000 elbow |
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Pipework as illustrated (IC outlet) |
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 Chopped down "S" shaped volvo pipe Straight section 9000 pipe |
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Throttle Body elbow Pipework |
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 900 throttle body elbow (not shown above) 900 throttle body elbow - IC sleeve 9000 pipe 9000 90 degree elbow |
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Using zip ties or brackets, finally mount the intercooler securely |
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Finally: |
-Reconnect
wastegate actuator
-Replace bumper -Replace distributer -Replace intake pipework -Check all jubilee clips are tight -Replace battery -Check timing -Replace bonnet |
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| Job Done! |