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View Full Version : Powerflex bushings in... what a difference!


gutmoburb
27-02-05, 12:49 PM
Unbelievable what a difference this upgrade made in my 2000 9-3 SE. With the help of my friend, I replaced all 6 control arm bushings in the front suspension this weekend. To my surprise, two of the bushings were in seriously bad repair, and one was completely destroyed (despite many saying that at 60000 miles, the bushes should be fine). In fact, it no longer had any hydraulic fluid... I must have basically been driving around for the past year with nothing more than a couple mm of rubber connecting the two control arms.

Driving is much more presice now. My major complaint of excessive play and road feeback are now gone (I had already done the steering rack brace). At highway speeds, the car is much more steady... a high speed lane change is much more confident. It also seems to have produced a smoother ride in my case... perhaps transferring shock from the road to the struts more directly than before.

It took me and my friend 9 hours, which granted is a lot of time, but I must say it really wasn't that hard. There were a few challenges here and there, but nothing that couldn't be done for sure. We did construct an ad hoc bushing press out of some threaded rod, nuts, washers, and some 3/4" tube steel which worked just fine. Pounding out the metal sleeves that were left after the rubber bushes were removed was perhaps the most difficult... but nothing a few rounds with a hacksaw and a cold chisel couldn't take care of. Fitting the new bushes was absurdly easy. Oh, and we found a handy trick for removing the ball joint. We didn't want to mangle the boot by using a pickle fork, so we actually managed to pop it out by wedging that same cold chisel to one side and hammering it through. Piece of cake! In the end, I am sure I would have screwed this up however had I not had help. There were so many times that having two people made life so much easier.

I must give props to Brad at KCSaab for his help in getting me the bushings and for spending the time to walk me through the install before I bought them. I also wanted to thank Chris at MP performance for successfully diagnosing my problem and pointing me in the right direction for finding the bushings. Both couldn't have been nicer. And of course I must give props to my friend for blowing a whole day during his weekend to help!

Cheers!

Whiteyfoo
27-02-05, 04:05 PM
There is ane even easire way to remoe the ball joint without using a pickle fork. I was pointed to the link when I replaced my bushings a few weeks ago. Check my past threads. 3 wacks with a hammer and it will drop right out.

Dave93
27-02-05, 08:21 PM
That sounds great. Also reminds me I have a full set of front poly TCA bushes waiting to be fitted. Just need to find the time to remove the old ones :roll:.

my99saab
28-02-05, 04:05 AM
gutmoburb what other suspension mods do you have?

gutmoburb
01-03-05, 12:25 AM
Not much... just an mp performance steering rack clamp w/ brace, a bigger sway bar, and 17 wheels. 6 point subframe brace is next... :lol:

dasaabguy
02-03-05, 05:26 PM
I've been looking to upgrade my whole front suspension to poly here in the near future! Can anyone give me a link or direct me to where they got there bushings and for how much? I know this upgrade can get quite expensive! I have a 95 NG900 vert!

Thanks

Dave93
02-03-05, 09:03 PM
Got powerflex items from www.partsforsaabs.com (http://www.partsforsaabs.com) for about 140 GBP. www.genuinesaab.com (http://www.genuinesaab.com) supplies poly bushes too, good luck.

Munki
02-03-05, 10:55 PM
There is ane even easire way to remoe the ball joint without using a pickle fork. I was pointed to the link when I replaced my bushings a few weeks ago. Check my past threads. 3 wacks with a hammer and it will drop right out.
Is this the link (http://www.saabcentral.com/%7Emunki/technical/suspension_steering/strut_assy.htm) that you are refering to? See point 12 onwards.

il93
03-03-05, 12:42 AM
You guys know if you can get Powerflex in the US for a descent price??

gutmoburb
03-03-05, 01:51 AM
In the states, get them from Brad at KCSaab. He's a real nice guy and sold me the whole set of bushings for the front, rear, and steering rack for less than $200.

gutmoburb
03-03-05, 01:53 AM
"Is this the link (http://www.saabcentral.com/%7Emunki/technical/suspension_steering/strut_assy.htm) that you are refering to? See point 12 onwards."

I tried that... granted, I'm a moron, but I wailed on that thing for awhile and never could get it to magically drop out. The chisel in my case just proved to be easier.

il93
03-03-05, 02:43 AM
How can i get a hold of this Brad fella?? thanks gutmoburb!!

gutmoburb
04-03-05, 10:32 PM
Website is www.kcsaab.com (http://www.kcsaab.com)
phone number is on the website... not sure if I should post a phone number here? Brad is in the parts department.

Ragtop Fanatic
07-03-05, 04:51 PM
Now you need to add the bushings for the rear. :D Brad sells them too. You will notice a difference.

Whiteyfoo
07-03-05, 08:05 PM
Is this the link (http://www.saabcentral.com/%7Emunki/technical/suspension_steering/strut_assy.htm) that you are refering to? See point 12 onwards.

That's it. No idea why gutmoburb didn't get it to work. 3 wacks of a regular hammer*, and it dropped right out. Getting it tightened up again was actually considerebly harder, once I found out about this method (I had spent 2 hours wailing away with a hammer and chisel, with no headway).

* You do need to put a little downward force on the control arm with a breaker bar or something similar.